DS-1200 G4i Folder Inserter Machine

Whether you’re processing invoices, personalised direct mail, or highly confidential financial documents into envelopes or flats, the DS-1200 G4i is the ideal solution. Frequent application changeovers or small job runs are quick and easy with a simple touch of a button. Each job is programmed using the graphical touch screen, and most job changes are completed in less time than it takes to load the materials. The simplicity of user controls ensures that set-up time is reduced to seconds rather than hours, significantly reducing the need for a dedicated operator and on-site support.

AIMS is seamlessly integrated to the data logging and statistical functions of Quadient's inserters using our Integrated Mail Operating System (IMOS). The high integrity features of IMOS record the progress of every mailpiece it processes, create statistical data on every job run and transfer that data to AIMS. By combining this level of integrity and detail with a SQL database server and browser-based application, we have created a modern, intuitive way to manage both your mail center and every individual mailpiece with total confidence.

Select and Adapt Your Folding Inserting System to Your Needs

Ease of Use
Integrated 19” color touch screen and wizard-based programming minimizes operator training. Automatic system setup guarantees fast and easy job changeover. Each feeder automatically calibrates to the new job. Flat paper transport path provides clear access to all documents maximizing productivity.

Process envelopes at speeds up to 12,000 per hour. High capacity feeders can be loaded-on-the-fly. Mobile document trolleys load directly from a printer while the system is running. Process #10, 6” x 9.5”and flat envelope jobs simultaneously, increasing efficiency and throughput.

The folder inserter is expandable to 16 feed stations and available with multiple output options. Document feeders accommodate a wide variety of material combinations from sheets up to 16” long to short inserts. The system can dynamically select the envelope size based on the page count, control marks or electronic file controls.

Barcode scanning technology reads codes anywhere on the documents, allowing for flexible document layout. The IMOS operating system electronically records the movement of each document being inserted. Quadient's optional AIMS software ensures closed-loop verification and that each piece was successfully and accurately processed.



Up to 12,000 envelopes per hour


Document feeder capacity: Up to 5,000 sheets
Insert feeder capacity: Up to 6,000 inserts
Envelope feeder capacity: DL or C5 up to 2,000 envelopes / C4 up to 500 envelopes

Set Thickness

DL or C5: Up to 8mm
C4: Up to 10mm

Machine Dimensions

Length: 3,800mm / Height: 1,350 mm / Depth: 3,400 mm
Weight: 1,680kg